Constants and Formulas for x bar R Control Charts
Constants for an -R Chart
Sample size
A2
D3
D4
2
1.880
0
3.267
3
1.023
0
2.574
4
0.729
0
2.282
5
0.577
0
2.114
6
0.483
0
2.004
7
0.419
0.076
1.924
8
0.373
0.184
1.864
9
0.337
0.184
1.816
10
0.308
0.223
1.777
-R Chart Formulas
= mean = mean x
=
=
= mean R
=
=
Remarks on the constants
Use a different set of constants for each sample size. If the sample size is 5, then A2=0.577 D3 = 0, and D4 = 2.114. A2 is used to only calculate upper and lower control limits for averages. D3 and D4 are used only to calculate upper and lower control limits for ranges. The lower limit for the range of small samples is zero until the sample size is over 5.

Remarks on the formulas
The grand average is the exact same quantity as the average and the average observation.
The upper control limit for averages is the grand average plus the quantity A2 factor times the average range. The control limits for Range are D3 and D4 times the average range.

Order of operations in calculating formulas

14 - 2 x 6 = 2 or 72 ?

What answer does your calculator give? A calculator should give the correct answer, 2, by doing the multiplication first. Most calculators and scientific calculators follow the standard order of operations (up to a point!)

The order of operations is first clear parentheses, then do the exponents, then multiplication or division, then addition or subtraction. PEMDAS for short.

Calculate 27.8 + 1.02 x 2.5 answer: 30.35

This calculation trips people up in the formula for UCL and LCL, if they do the addition or subtraction before the multiplication. Of course the write should include parentheses so the reader does not make an error with order of operations, for example, 27.8 + (1.02 x 2.5).

Calculators will not sense grouping unless you group with parentheses. The fraction bar is a grouping symbol that the calculator will not interpret correctly. For example:

Calculate answer: OIL

Did you get the incorrect answer 9201.6? Use parentheses to group the denominator (1.8 x 3.6).
Also you can press 34.8 +(6 x 761) <enter> to total the numerator first.

Formulas for other charts
p Chart Formulas
= sum of p's divided by the sample size
n = sample size
= average sample size
Estimate of
Sample size
d2
2
1.128
3
1.693
4
2.059
5
2.326
6
2.536
7
2.704
8
2.847
9
2.970
10
3.078
= = estimate of
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